FREQUENTLY ASKED QUESTIONS

WHAT ARE THE ADVANTAGES OF BALL VALVES OVER OTHER SHUT-OFF DEVICES?

Ball valves are the most advanced devices for modern pipelines.
Advantages of ball valves:

  • high tightness (class A);
  • ease of shutting off the flow (turn the knob at 90);
  • long service life (due to all-welded construction).



BY WHAT PARAMETERS ARE BALL VALVES DISTINGUISHED?

The main parameters of the difference between ball valves:

  • conventional/nominal diameter;
  • full-bore, standard-bore/reduced;
  • aggregate state of the operating environment (gas, water);
  • conventional/nominal pressure in the pipeline (PN16, PN25, PN40);
  • type of connection (flanged, welded, coupling, combined);
  • material of parts (st. 20, 09G2S, stainless steel);
  • installation (ground, underground);
  • climatic version (U (moderate), UKhL (moderately cold climate), Khl (cold climate).



WHAT ARE THE MAIN DIFFERENCES BETWEEN GAS VALVES AND WATER VALVES?

The main difference is the sealing material, resistant to hydrocarbons.

 

WHAT IS THE DIFFERENCE BETWEEN A FLANGED BALL VALVE AND A WELDED VERSION?

Welded

Flanged

Execution of connection

Fittings are specially prepared for welding. During installation, the connecting pipes are welded to the pipeline.

The flange connection of the valve is made using:

- two flanges;

- o-ring;

- connecting bolts;

- nuts.

Use

It is used in a high-pressure operating environment.

Also in heat supply systems, since operation during the heating period requires increased reliability of shut-off valves.

It is used in pipelines where partial disassembly and assembly is provided. They are provided for cleaning pipes during installation in those rooms in which welding is strictly prohibited (for example, an explosive workshop).

Main advantages

Reliability

Complete tightness of the overlap and the strength of the connection, which means a high level of safety. Welded valves are used at particularly critical or hard-to-reach points of the pipeline.

It is less susceptible to corrosion during underground laying.

Versatility of use.

Cheaper.

For manufacturing, less metal is needed than for the flange type.

Practicality

The possibility of multiple disassembly and assembly of the connection.

Quick and easy replacement of fittings in case of accidents.

 

Disadvantages

The inability to repair directly at the installation site. It is more expedient to replace such a valve.

Flanged connections weaken with a significant drop in temperature or pressure of the transported medium.

More expensive due to greater metal consumption.


WHAT IS THE DIFFERENCE BETWEEN A FULL-BORE VALVE AND A REDUCED ONE?

The diameter of the passage in the plug of a full bore valve is equal to the nominal diameter of the valve or smaller by no more than 10%.

Reduced valve has a conditional passage of the valve more than 10%. Thus, the throughput of a pipeline system with reduced fittings is slightly lower than with a full-bore one.

It is advisable to install full-bore valves on those sections of the pipeline where it is necessary to minimize the coefficient of hydraulic resistance.

Standard—bore/reduced valves make it possible to reduce the cost of shut-off valves due to small dimensions and, accordingly, fewer consumables. The use of such valves is advisable in those systems in which pressure losses are not critical.

 

WHAT MATERIALS DOES THE COMPANY USE IN THE MANUFACTURE OF BALL VALVES?

ALSO, LLC uses for valves:

  • steel of various types (st. 20, st.09G2S, 20x13 (AISI 420), st.3, st.65G, st.60S2A, st.12x18N10T, galvanized steel)
  • other materials (fluorosiloxane, F4K20, (PTFE +20%C, enamel, "Karboflex") 

 

WHAT RANGE OF OPERATING ENVIRONMENT ARE THE ALSO VALVES DESIGNED FOR?

The temperature range of the operating medium is from -60 to +200 °C.

 

IS IT POSSIBLE TO ORDER AN UNDERGROUND BALL VALVE?

It is possible.  For DN25 to DN600 mm (PN16 PN25 PN40).

 

IS IT POSSIBLE TO APPLY AN ADDITIONAL SPECIAL COATING FOR THE BALL VALVE UNDER OPERATING CONDITIONS?

Yes, it is possible.

 

IS IT POSSIBLE TO REPLACE A STANDARD ELECTRIC ACTUATOR WITH A DEVICE FROM ANOTHER MANUFACTURER?

The standard version is equipped with electric actuator PRO GEAR, Rotork, but at your request and upon agreement on the connecting dimensions can be replaced by the actuator of any other manufacturer.

 

IS IT POSSIBLE TO MANUFACTURE SHUT-OFF VALVES ON AN INDIVIDUAL ORDER?

Yes, it is possible. ALSO takes into account all customer requests for products.

To find the most suitable device for you, contact our specialists +7 (351) 210-0-210 e-mail: Этот адрес электронной почты защищен от спам-ботов. У вас должен быть включен JavaScript для просмотра.  


WHAT IS THE SERVICE LIFE OF ALSO BALL VALVES?

The service life of ALSO GAS ball valves (with proper operation) is at least 40 years.

ALSO Universal Series serves for at least 30 years.

 
WHAT WARRANTY PERIODS DOES ALSO PROVIDE FOR ITS PRODUCTS?

The warranty period is 3 years.

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